Ultratech Powergrout NS1: A High-Performance Grout Solution
I. Introduction
II. What is Ultratech Powergrout NS1?
A. Description
B. Specification
III. Features & Benefits
A. Ready to mix Single component system
B. Excellent bond strength
C. Non Shrink; Non Expandable Grout
D. Economical with coarse aggregates for higher volume applications
E. Subsequent usage time in 24 hours
F. Ultimate compressive strength
G. Consistent in quality
H. Enhanced flow properties and pot life
I. Self-Compacting in nature
J. No bleeding and better consistency
IV. Areas of Application
A. Foundation base plates
B. Machine foundations and beds
C. Barrier material for strong rooms and vaults
D. Pot-hole repairs of concrete roads and surfaces
E. Harbors and airports for concrete area repairs & maintenance
F. High strength precast element manufacturing
V. Method of Application
A. Surface Preparation
B. Mixing
C. Application
VI. Technical Data Sheet
VII. Safety Directions
VIII. Other Product Categories available with UltraTech Building Products Division
IX. Conclusion
II. What is Ultratech Powergrout NS1?
A. Description
B. Specification
III. Features & Benefits
A. Ready to mix Single component system
B. Excellent bond strength
C. Non Shrink; Non Expandable Grout
D. Economical with coarse aggregates for higher volume applications
E. Subsequent usage time in 24 hours
F. Ultimate compressive strength
G. Consistent in quality
H. Enhanced flow properties and pot life
I. Self-Compacting in nature
J. No bleeding and better consistency
IV. Areas of Application
A. Foundation base plates
B. Machine foundations and beds
C. Barrier material for strong rooms and vaults
D. Pot-hole repairs of concrete roads and surfaces
E. Harbors and airports for concrete area repairs & maintenance
F. High strength precast element manufacturing
V. Method of Application
A. Surface Preparation
B. Mixing
C. Application
VI. Technical Data Sheet
VII. Safety Directions
VIII. Other Product Categories available with UltraTech Building Products Division
IX. Conclusion
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I. Introduction
The construction industry is always in need of reliable, high-quality materials to ensure the longevity and stability of structures. One such material is Ultratech Powergrout NS1, a high-performance precision grout designed for a variety of applications. In this article, we will discuss the uses and benefits of Ultratech Powergrout NS1, a product made by UltraTech Cement Limited (Building Products Division) and sold and supplied in India by Space Arc Engineering, their authorised distributor and applicator . |
II. What is Ultratech Powergrout NS1?
A. Description
Ultratech Powergrout NS1 is a cement-based, non-expanding, polymer-enriched high-performance grout designed for precision grouting applications. It is developed using special polymers, additives , and selected fillers . Coarse aggregates of up to 20mm size can be added for higher volume applications .
B. Specification
Ultratech Powergrout NS1 complies with several technical standards, including ASTM C1107, ASTM 190, ASTM C 940, ASTM C 469, ASTM C 348, IS 4031, IS 2770, and IS 5816 .
III. Features & Benefits
A. Ready to mix Single component system
Ultratech Powergrout NS1 is a single-component system, which means it is easy to mix and use, eliminating the hassle of combining multiple ingredients .
B. Excellent bond strength
The product offers excellent bond strength, ensuring a secure and stable connection between the grout and the surrounding materials .
C. Non Shrink; Non Expandable Grout
Ultratech Powergrout NS1 is designed to be non-shrink and non-expandable, ensuring that it maintains its shape and size after application, preventing potential structural issues .
D. Economical with coarse aggregates for higher volume applications
The product is economical when used with coarse aggregates , making it suitable for higher volume applications.
E. Subsequent usage time in 24 hours
Ultratech Powergrout NS1 can be used again within 24 hours, allowing for a faster construction process.
F. Ultimate compressive strength
The product offers ultimate compressive strength, ensuring that it can withstand high levels of pressure and stress, making it ideal for various construction applications .
G. Consistent in quality
Ultratech Powergrout NS1 is consistently high in quality, providing reliable and predictable results every time.
H. Enhanced flow properties and pot life
The product has enhanced flow properties and pot life , making it easier to work with and ensuring a longer usable time .
I. Self-Compacting in nature
Ultratech Powergrout NS1 is self-compacting, which means it naturally flows into all gaps and spaces without the need for vibration or additional effort .
J. No bleeding and better consistency
The product has no bleeding and offers better consistency, ensuring a more uniform and stable application .
IV. Areas of Application
Ultratech Powergrout NS1 is recommended for various applications, including:
A. Foundation base plates
The product is ideal for grouting foundation base plates, ensuring a strong and stable base for structures.
B. Machine foundations and beds
Ultratech Powergrout NS1 can be used for machine foundations and beds, providing a reliable and durable support for heavy machinery .
C. Barrier material for strong rooms and vaults
The product can be used as a barrier material for strong rooms and vaults, offering additional security and protection.
D. Pot-hole repairs of concrete roads and surfaces
Ultratech Powergrout NS1 is suitable for repairing pot-holes in concrete roads and surfaces, ensuring a smoother and safer driving experience .
E. Harbors and airports for concrete area repairs & maintenance
The product is ideal for use in harbors and airports, where high-quality concrete repairs and maintenance are essential.
F. High strength precast element manufacturing
Ultratech Powergrout NS1 is highly recommended for manufacturing high-strength precast elements, ensuring a durable and long-lasting final product .
V. Method of Application
A. Surface Preparation
Before applying Ultratech Powergrout NS1, ensure that the surface is clean and free of oil, bond inhibiting agents , dirt , dust, and laitance. Use appropriate methods such as wire brush, water jetting, or mopping for surface preparation .
B. Mixing
The water content of Ultratech Powergrout NS1 is 16.5–17% of the total material weight. Using a mechanical mixing tool, add the product to the water in the measured amount while swirling continuously. After allowing it to grow and thicken to a lump-free consistency for two minutes, combine. To alter the consistency or increase the pot's lifespan, do not add extra water to the mixture .
C. Application
Using the proper pouring funnels and chutes, apply the Ultratech Powergrout NS1 that has been combined to the prepared substrate. As the product self-compacts, it shouldn't be vibrated. External vibrations could separate the mixture and change how the product performs in relation to its intended properties .
VI. Technical Data Sheet
For a detailed technical data sheet , please refer to the information provided by UltraTech Cement Limited in their product documentation .
VII. Safety Directions
Ultratech Powergrout NS1 is non-toxic but it is recommended to use gloves and goggles during application . Wash off any splashes to the skin or eyes with clean water. See a doctor if the irritation lasts a long time. The item is inflammable-free .
VIII. Other Product Categories available with UltraTech Building Products Division
UltraTech Building Products Division offers a variety of other products, including:
A. Aerated Lightweight Concrete Blocks
These blocks are lightweight, strong, and provide excellent thermal insulation, making them an ideal choice for various construction projects .
B. Jointing mortar, Plasters, and Repair mortars
UltraTech offers a range of jointing mortars, plasters, and repair mortars for various applications, ensuring strong, durable, and long-lasting construction .
C. Waterproofing Solution
UltraTech provides effective waterproofing solutions to protect your building and infrastructure from water damage and ensure longevity .
D. Tile Adhesives
UltraTech offers high-quality tile adhesives, ensuring a strong bond and durable finish for all types of tiles and surfaces.
E. Grouting & Anchors
The company provides a range of grouting and anchoring products for various applications, ensuring strong and stable connections and support .
F. Floor Screeds
UltraTech offers floor screeds for leveling and smoothing floors, providing a solid and even surface for various types of flooring .
IX. Conclusion
Ultratech Powergrout NS1 is an exceptional product that offers various benefits and uses for construction projects. With its high performance, non-shrink, non-expandable properties, and wide range of applications, it is an excellent choice for builders, contractors, and engineers looking for a reliable and efficient grouting solution .
X. Frequently Asked Questions
1. Is Ultratech Powergrout NS1 suitable for use in all types of construction projects?
Yes, Ultratech Powergrout NS1 is versatile and can be used in various applications, including foundation base plates, machine foundations, pot-hole repairs, and precast element manufacturing .
2. How long does it take for Ultratech Powergrout NS1 to cure?
The subsequent usage time for Ultratech Powergrout NS1 is 24 hours. However , curing times may vary depending on the temperature and site conditions .
3. Can I use Ultratech Powergrout NS1 with coarse aggregates?
Yes, well-graded coarse aggregates up to a size of 20 mm can be used with Ultratech Powergrout NS1 for greater volume applications.
4. How should I store Ultratech Powergrout NS1?
Ultratech Powergrout NS1 should be stored in a cool and dry place . It has a shelf life of 6 months from the date of manufacture .
5. What safety measures should I take while using Ultratech Powergrout NS1?
While using Ultratech Powergrout NS1, it is recommended to wear gloves and goggles . In case of skin or eye contact, wash off with clean water. If irritation persists, seek medical advice .
A. Description
Ultratech Powergrout NS1 is a cement-based, non-expanding, polymer-enriched high-performance grout designed for precision grouting applications. It is developed using special polymers, additives , and selected fillers . Coarse aggregates of up to 20mm size can be added for higher volume applications .
B. Specification
Ultratech Powergrout NS1 complies with several technical standards, including ASTM C1107, ASTM 190, ASTM C 940, ASTM C 469, ASTM C 348, IS 4031, IS 2770, and IS 5816 .
III. Features & Benefits
A. Ready to mix Single component system
Ultratech Powergrout NS1 is a single-component system, which means it is easy to mix and use, eliminating the hassle of combining multiple ingredients .
B. Excellent bond strength
The product offers excellent bond strength, ensuring a secure and stable connection between the grout and the surrounding materials .
C. Non Shrink; Non Expandable Grout
Ultratech Powergrout NS1 is designed to be non-shrink and non-expandable, ensuring that it maintains its shape and size after application, preventing potential structural issues .
D. Economical with coarse aggregates for higher volume applications
The product is economical when used with coarse aggregates , making it suitable for higher volume applications.
E. Subsequent usage time in 24 hours
Ultratech Powergrout NS1 can be used again within 24 hours, allowing for a faster construction process.
F. Ultimate compressive strength
The product offers ultimate compressive strength, ensuring that it can withstand high levels of pressure and stress, making it ideal for various construction applications .
G. Consistent in quality
Ultratech Powergrout NS1 is consistently high in quality, providing reliable and predictable results every time.
H. Enhanced flow properties and pot life
The product has enhanced flow properties and pot life , making it easier to work with and ensuring a longer usable time .
I. Self-Compacting in nature
Ultratech Powergrout NS1 is self-compacting, which means it naturally flows into all gaps and spaces without the need for vibration or additional effort .
J. No bleeding and better consistency
The product has no bleeding and offers better consistency, ensuring a more uniform and stable application .
IV. Areas of Application
Ultratech Powergrout NS1 is recommended for various applications, including:
A. Foundation base plates
The product is ideal for grouting foundation base plates, ensuring a strong and stable base for structures.
B. Machine foundations and beds
Ultratech Powergrout NS1 can be used for machine foundations and beds, providing a reliable and durable support for heavy machinery .
C. Barrier material for strong rooms and vaults
The product can be used as a barrier material for strong rooms and vaults, offering additional security and protection.
D. Pot-hole repairs of concrete roads and surfaces
Ultratech Powergrout NS1 is suitable for repairing pot-holes in concrete roads and surfaces, ensuring a smoother and safer driving experience .
E. Harbors and airports for concrete area repairs & maintenance
The product is ideal for use in harbors and airports, where high-quality concrete repairs and maintenance are essential.
F. High strength precast element manufacturing
Ultratech Powergrout NS1 is highly recommended for manufacturing high-strength precast elements, ensuring a durable and long-lasting final product .
V. Method of Application
A. Surface Preparation
Before applying Ultratech Powergrout NS1, ensure that the surface is clean and free of oil, bond inhibiting agents , dirt , dust, and laitance. Use appropriate methods such as wire brush, water jetting, or mopping for surface preparation .
B. Mixing
The water content of Ultratech Powergrout NS1 is 16.5–17% of the total material weight. Using a mechanical mixing tool, add the product to the water in the measured amount while swirling continuously. After allowing it to grow and thicken to a lump-free consistency for two minutes, combine. To alter the consistency or increase the pot's lifespan, do not add extra water to the mixture .
C. Application
Using the proper pouring funnels and chutes, apply the Ultratech Powergrout NS1 that has been combined to the prepared substrate. As the product self-compacts, it shouldn't be vibrated. External vibrations could separate the mixture and change how the product performs in relation to its intended properties .
VI. Technical Data Sheet
For a detailed technical data sheet , please refer to the information provided by UltraTech Cement Limited in their product documentation .
VII. Safety Directions
Ultratech Powergrout NS1 is non-toxic but it is recommended to use gloves and goggles during application . Wash off any splashes to the skin or eyes with clean water. See a doctor if the irritation lasts a long time. The item is inflammable-free .
VIII. Other Product Categories available with UltraTech Building Products Division
UltraTech Building Products Division offers a variety of other products, including:
A. Aerated Lightweight Concrete Blocks
These blocks are lightweight, strong, and provide excellent thermal insulation, making them an ideal choice for various construction projects .
B. Jointing mortar, Plasters, and Repair mortars
UltraTech offers a range of jointing mortars, plasters, and repair mortars for various applications, ensuring strong, durable, and long-lasting construction .
C. Waterproofing Solution
UltraTech provides effective waterproofing solutions to protect your building and infrastructure from water damage and ensure longevity .
D. Tile Adhesives
UltraTech offers high-quality tile adhesives, ensuring a strong bond and durable finish for all types of tiles and surfaces.
E. Grouting & Anchors
The company provides a range of grouting and anchoring products for various applications, ensuring strong and stable connections and support .
F. Floor Screeds
UltraTech offers floor screeds for leveling and smoothing floors, providing a solid and even surface for various types of flooring .
IX. Conclusion
Ultratech Powergrout NS1 is an exceptional product that offers various benefits and uses for construction projects. With its high performance, non-shrink, non-expandable properties, and wide range of applications, it is an excellent choice for builders, contractors, and engineers looking for a reliable and efficient grouting solution .
X. Frequently Asked Questions
1. Is Ultratech Powergrout NS1 suitable for use in all types of construction projects?
Yes, Ultratech Powergrout NS1 is versatile and can be used in various applications, including foundation base plates, machine foundations, pot-hole repairs, and precast element manufacturing .
2. How long does it take for Ultratech Powergrout NS1 to cure?
The subsequent usage time for Ultratech Powergrout NS1 is 24 hours. However , curing times may vary depending on the temperature and site conditions .
3. Can I use Ultratech Powergrout NS1 with coarse aggregates?
Yes, well-graded coarse aggregates up to a size of 20 mm can be used with Ultratech Powergrout NS1 for greater volume applications.
4. How should I store Ultratech Powergrout NS1?
Ultratech Powergrout NS1 should be stored in a cool and dry place . It has a shelf life of 6 months from the date of manufacture .
5. What safety measures should I take while using Ultratech Powergrout NS1?
While using Ultratech Powergrout NS1, it is recommended to wear gloves and goggles . In case of skin or eye contact, wash off with clean water. If irritation persists, seek medical advice .
